Creating the 'FOS Pump Barrel Plunger' (Cast)' for the Indian Navy

This was the mammoth, the elephant needed addressing and we had to think ...... This was again for the Indian Navy and this time it was a heavy, huge and precision oriented Pump Barrel Plunger !!!

The 'FOS Pump Barrel Plunger' came with the parcel assigned by the Indian Navy with another 100s of machine parts. The complex shape of the part made it impossible to directly cast and manufacture it, especially because there was no cast ever made or probably unavailable in the market. The problem was identifying the material used, create a design avoiding the calculations of the wear and tear over the years and then test the fully functional part made of metal !!

A special process was used using Dimension Dual Delta to process the cast and get the final metal output. A design was created by a professional CAD specialist before processing the design for quality test. After testing the design quality, the print out was given. Once the print came out clean, it was time to process it for metal casting. It was a fantastic process detailed with minute detailing that made the creation so unique. J Group Robotics was happy to realize the satisfaction of the Indian Navy. Following is the data sheet to better understand the engineering aspects.

Keep reading for more developments with J Group Robotics for the Indian Defense !!! Yeah !!